Upgrading of Manufacturing Process †Free Samples to Students

Question: Discuss about the Upgrading of Manufacturing Process. Answer: Introduction: When it comes to future of paper industry, there is a tight relationship among IT as well as process control technology. With implementation of high yield paper pulping technology, the paper energy is going to bring energy efficient into the manufacturing process of paper. The paper industry can reduce the consumption of energy by 25% as compared to todays technology into the paper industry (Khalil et al., 2014). By the year 2021, the final goal of paper industry is to manufacture of printing paper as well as paperboard with half of amount of energy used as compared to the manufacturing research in the year 2011. This new technology improves the sustainability of the paper (Kong, Hasanbeigi, Price, 2016). The energy efficient technology will save by increasing into percentage of the recycled fibers into the manufacturing process of paper that reduces requirement of preparation of raw materials. Throughout increase into the manufacturing process, there is a change as well as improve into the process. Into the existing manufacturing process into the paper mills, there are lot of wastages of the raw materials, usage of energy is high, increase into emissions of carbon oxide and climatic impacts. It solves the wastage problems as there should be reduction into trim waste by 0.5-4 percentages. It will reduce the 30% energy for the printing of paper along with 27% for the paperboard (Akhundzadeh Shirazi, 2017). It will also reduce the emissions of carbon oxide and reduce climatic impacts from the production of paper. By softening of wood throughout increase into temperature combined with smaller amounts of sulfite as well as increase into refining of wood. Compare old and new process using engineering Management tools and mechanics The old manufacturing process of paper is highly complex and it is integrated various process areas such as preparation of wood, pulping, recovery from the chemical as well as papermaking in order to convert wood to final products (Aydalot Keeble, 2018). The options for manufacturing process along with the type of wood processing are determined by final products. The paper industry is energy intensive with average cost of energy is around 16% of the cost of production, and in some of the cases it is 30 percentages. The amount of energy which is used by the paper machines are based on the quality of pulp as well as paper grade. As electricity is main energy used, then the technology has higher energy demand as well as emissions of carbon dioxide (Kong, Hasanbeigi, Price, 2016). Into the drying section, there is largest usage of the energy into the papermaking stage. The integrated paper mills achieve high energy efficiency by elimination of the pulp drying as well as better manufact uring processes. The manufacturing engineering is branch of the professional concerned with understanding as well as application of the engineering procedures into the manufacturing processes along with the production of paper. The new manufacturing process is related to improve the efficiency into the drying and recovers the wastage of heat. References Akhundzadeh, M., Shirazi, B. (2017). Technology selection and evaluation in Iran's pulp and paper industry using 2-filterd fuzzy decision making method.Journal of cleaner production,142, 3028-3043. Aydalot, P., Keeble, D. (Eds.). (2018).High technology industry and innovative environments: the European experience(Vol. 3). Routledge. Khalil, H. A., Davoudpour, Y., Islam, M. N., Mustapha, A., Sudesh, K., Dungani, R., Jawaid, M. (2014). Production and modification of nanofibrillated cellulose using various mechanical processes: a review.Carbohydrate polymers,99, 649-665. Kong, L., Hasanbeigi, A., Price, L. (2016). Assessment of emerging energy-efficiency technologies for the pulp and paper industry: a technical review.Journal of Cleaner Production,122, 5-28.